المنتجات الصناعية

كيفية صناعة معجون البندورة ومكوناته

صناعة معجون البندورة ومكوناته، حيث يعتبر مشروع صناعة معجون البندورة من المشاريع الهامة في مختلف أنحاء العالم. وذلك بسبب القيمة الغذائية العالية لمعجون البندورة. فهو من أبرز المصادر الرئيسية لمضادات الأكسدة وفيتامين سي والبوتاسيوم وحمض الفوليك وفيتامين ك. كما أن العديد من الدراسات أظهرت أن البندورة تساهم في الوقاية من أمراض القلب والأوعية الدموية. بالإضافة إلى ذلك فإن معجون البندورة يعتبر من المكونات الرئيسية لكثير من الوجبات اليومية.

لذلك سنتعرف في هذا المقال عبر منصة المنتج على كيفية صناعة معجون البندورة ومكوناته، كيفية صناعة معجون البندورة في البيت، مصادر صناعة معجون البندورة، كيفية تنفيذ مشروع إنتاج معجون البندورة، فوائد البندورة.

صناعة معجون البندورة ومكوناته

صناعة معجون البندورة ومكوناته، حيث تمر عملية تصنيع معجون البندورة في المصنع بخطوات عديدة منها:

قبل البدء بعملية التحضير يتم الحصول على محصول البندورة من المزارعين ومن الضروري أن يكون التعامل مع موردين موثوقين لكي تكون الثمار ذات نوعية ممتازة.

مرحلة التحضير لصناعة معجون البندورة

وهي عبارة عن المراحل التالية:

  1. اختيار ثمار البندورة الجيدة أو الطازجة حيث يتم فرز محصول البندورة واستخراج البندورة التي تصلح للاستعمال.
  2. تفريز وتقشير ثمار البندورة حيث يتم نزع قشرتها ويتم تنظيفها من البذور
  3. عصر البندورة، حيث يتم عصر كمية البندورة التي تم فرزها ويتم وضعها في إناء كبير على النار بعد تصفيتها بشكل جيد للتخلص من بقايا التفل.
  4. غسل الفلفل وتنظيفه
  5. إدخال باقي الخضروات التي يتكون منها معجون البندورة بآلة قطع مخصصة للتقطيع بحجم معين ومحدد على حسب اختيارقوام المعجون المطلوب ناعمًا أو كثيفًا.
كيفية صناعة معجون البندورة
كيفية صناعة معجون البندورة

طبخ معجون البندورة

تبدأ هذه العملية بوضع كامل المكونات في حاوية طبخ كبيرة وتنقسم هذه العملية إلى نوعين هما:

  1. الطهو السريع: حيث يكون الطبخ تحت الضغط على درجة حرارة مقدرة ب 121 درجة سلسيوس
  2. الطهو البطيء: حيث يكون الطبخ على درجة حرارة منخفضة نسبيًا 71 درجة سلسيوس لمدة 45 دقيقة

التعبئة والتغليف في عملية صناعة معجون البندورة

بعد الانتهاء من عملية الطبخ تأتي آخر المراحل المتمثلة بالتعبئة والتغليف وهي:

  1. يتم تفريغ معجون البندورة وهو دافئ عبر آلات مخصصة ومبرمجة للتعبئة في عبوات معقمة مصنوعة من الزجاج أو من البلاستك.
  2. ثم يتم إغلاق هذه العبوات بشكل جيد بواسطة آلات خاصة ثم يتم تبريدها بطرق مختلفة.
  3. بعدها يتم وضع ملصقات باسم المنتج على كل عبوة ثم تعبأ في صناديق كرتونية.

قد يهمك أيضًا: صناعة المعكرونة ومكوناتها

مكونات معجون البندورة

لكي نحصل على أفضل صلصة صحية ومناسبة للتغذية. سنتعرف على هذا الخليط المتواجد في كل مطبخ. حيث يحتوي معجون البندورة على:

  • البندورة
  • الملح
  • المنكهات مثل الثوم، الفلفل والبصل.
  • مواد حافظة

البندورة المكون الرئيسي في صناعة معجون البندورة

البندورة تنقسم إلى نوعين البندورة المحلية التي تعطي عمرا أكبر لمعجون البندورة ولكنها تعطي كميات أقل من المعجون أما النوع الثاني فهو البندورة الدفيئة التي تعطي عمرا أقل للمعجون لكن بكميات معجون اكبر.

الملح من أبرز مكونات معجون البندورة

يعتبر الملح من أبرز مكونات معجون البندورة. ولكن المصانع لا تقوم بإضافة أكثر من 2% من الملح لمعجون البندورة لأن تركيبته لاتحتاج إلى نسبة كبيرة من المواد الحافظة أو من الملح.

المواد الحافظة من أبرز مكونات معجون البندورة

تعمل المواد الحافظة على تعديل حموضة الغذاء لمنع نمو الفطريات وتشكيل غلاف يمنع وصول الميكروبات للغذاء. ومن أبرز المواد الحافظة التي قد تضاف إلى معجون البندورة هي السكر أو الهلال أو حمض الستريك

المنكهات احد مكونات معجون البندورة

يتم في بعض منتجات معجون البندورة المنكهة إضافة منكهات وتوابل مثل نكهة الفلفل أو البصل أو الثوم وأحيانا الكمون. لكن المنكهات لا تعتبر مكون رئيسي لمعجون البندورة ويمكن الاستغناء عنه.

طريقة تصنيع معجون البندورة في البيت

يتم استخدام معجون البندورة بكثرة في المطبخ. لذلك يعد من المكونات الأساسية في الطبخ. ولحسن الحظ يمكننا إنتاجه في البيت أيضا

لتحضير معجون البندورة سوف نحتاج المكونات التالية:

  •  بضع كيلوغرامات من البندورة الطازجة4 أو 5 كيلو غرام حسب الرغبة.
  • كمية من ملح الطعام 4 أو 5 ملاعق كبيرة بحسب الرغبة
  • ملعقة كبيرة من زيت الزيتون

قد يهمك أيضًا: أكثر الدول إنتاجا للفلفل في العالم

كما يجب علينا اتباع بعض الخطوات البسيطة للحصول على معجون البندورة

  1. تقطيع البندورة إلى أجزاء متوسطة الحجم والتخلص من بذورها.
  2. ثم نضع البندورة في وعاء ونضعه على النار حتى الغليان مع المراقبة والتحريك إلى حين ملاحظة خروج العصير من البندورة.
  3. التخلص من قشور البندورة ثم نقوم بهرس البندورة
  4. نعيد المزيج إلى النار مجددا ونضيف الملح مع التحريك المستمر.
  5. ونقوم بخفض النار وتركه لمدة تتراوح بين 45 إلى 55 دقيقة.
  6. نحضر صينية الفرن وندهنها بالزيت.
  7. ثم نضع المزيج فيها وندخلها الفرن بدرجة حرارة 93درجة مئوية ولمدة 30 دقيقة.
  8. ثم نحرك المزيج حتى لا يحترق.
  9. نكرر هذه العملية لمدة 3 ساعات تقريبا مع التأكد من المزيج وتحريكه كل 30 دقيقة لضمان عدم احتراقه.
  10. نترك المزيج ليبرد في درجة حرارة الغرفة ثم نضعه في وعاء ونحكم إغلاقه جيدا.
كيفية صناعة معجون البندورة
كيفية صناعة معجون البندورة

مصادر البندورة

يعتبر معجون البندورة من المنتجات الغذائية الهامة والتي يجب أن يتم إنتاجها من البندورة الطازجة وذات الجودة العالية. وهذا ما جعل من الضروري الحرص على توفير واستيراد البندورة ذات الجودة العالية. كما وضعت منظمة الأغذية والزراعة تدابيير وقائية لحماية بعض المنتجات ومنها معجون البندورة. لذلك سنتعرف على أكثر الدول إنتاجًا للطماطم في العالم:

  1. الصين
  2. الهند
  3. الولايات المتحدة الأمريكية
  4. تركيا
  5. مصر
  6. إيران
  7. إيطاليا
  8. إسبانيا
  9. البرازيل
  10. المكسيك

وتعمل تلك الدول على تصدير كميات كبيرة من البندورة لمختلف دول العالم. ولكن المصدر الأكبر في العالم لمعجون البندورة هو النرويج حيث تستورد غانا وألمانيا من النوريج كميات كبيرة من معجون البندورة. حيث قامت النوريج بتصدير 500 شحنة في 2022 لدولة غانا. كما صدرت النرويج أيضًا للولايات المتحدة الأمريكية 3300شحنة في عام 2022.

كيفية تنفيذ مشروع إنتاج معجون البندورة

يعتبر معجون البندورة من المنتجات الأكثر استهلاكًا في جميع المنازل. لذلك كان من الضروري صنع معجون البندورة مع الالتزام بتطبيق معايير الجودة المطلوبة من قوام ولون ورائحة وصلاحية. كما يفضل إنشاء معامل تصنيع معجون البندورة في المناطق الريفية بالقرب من مزارع البندورة. وذلك لكي يتم نقل البندورة الطازجة بأسرع مايمكن.

خط إنتاج مشروع صناعة معجون البندورة

يعمل خط إنتاج مشروع صناعة معجون البندورة وفق الخطوات التالية:

  1. أولًا غسيل البندورة بالماء جيدًا وتعقيمها قبل البدء بفرزها
  2. ثانيًا فرز البندورة الجيدة الصالحة للتصنيع
  3. تقطيع البندورة وفرمها عبر آلات مخصصة لذلك
  4. تصفية عصير البندورة من البذور والقشور
  5. عملية الطبخ والتسوية
  6. التعبئة والتغليف بعد التعقيم
  7. الحفظ بظروف جيدة والتخزين

المعدات اللازمة لتصنيع معجون البندورة

  • أحواض للغسيل
  • حاويات كبيرة
  • غلاية لغلي العصير
  • مبرد تعقيم
  • مصفاة وآلات للتقطيع مفرمة
  • آلات للمزج والخلط

المواد الأولية اللازمةلمشروع صناعة معجون البندورة

  • البندورة الطازجة
  • المواد الحافظة
  • المنكهات

كما يجب مراعاة الشروط الصحية والبيئية للمشروع. حيث يكون في مكتن مناسب والاهتمام بشكل كافي بالتعقيم والنظافة العامة. بالإضافة إلى اتباع نظام تهوية جيدة للحفاظ على الآلات وعلى درجة الحرارة المناسبة لها.

كيفية تنفيذ مشروع صناعة معجون البندورة في المنزل

ليس من الصعب أن تقوم بتنفيذ مشروع  معجون البندورة في المنزل. وذلك لأنه مشروع لا يحتاج إلى الكثير من المعدات. فإذا كنت تفكر في تنفيذ مشروع إنتاج معجون البندورة في البيت فأنت بحاجة إلى كمية من البندورة وخلاط كهربائي وفرن بحرارة عالية وبعض الأوعية والعبوات الزجاجية للتعبئة.

فوائد معجون البندورة

بعد أن تعرفنا على معجون البندورة، سنتعرف الآن على الفوائد الصحية لمعجون البندورة وهي:

  • يعتبر معجون البندورة من  المنتجات الغنية بمضادات الأكسدة التي تعمل على محاربة الشيخوخة وتجدد الطبقة الخارجية للبشرة. كما أن مضادات الأكسدة تحارب الجذور المتضررة وتعالجها.
  • إضافةً إلى ذلك يعمل معجون البندورة على خفض نسبة الإصابة بسرطان البروستاتا. وذلك حسب بعض الدراسات التي نشرت في مجلة الزراعة والكيمياء الغذائية.
  • كما أن معجون البندورة يحتوي على كميات جيدة من الليكوبين الموجودة في البندورة والتي تساهم في التقليل من حروق الشمس. بالإضافة إلى دور الليكوبين الهام في حماية اللثة من الالتهاب أو النزيف.

القيمة الغذائية لمعجون البندورة فإن معجون البندورة يحتوي على: السعرات الحرارية اللازمة لطاقة أجسامنا وفيتامين أ بالإضافة إلى احتوائه على الحديد والبتواسيوم وفيتامين سي وفيتامينات ب المركبة.

الأسئلة الشائعة

كيف تصنع معجون البندورة في البيت؟

ضعي البندورة في قدر على النار بعد تقشيرها وفرمها حتى تنضج ثم ارفعيها عن النار حتى تبرد قليلًا

ماذا يحتوي معجون البندورة؟

يحتوي على الليكوبين واللوتين وبيتا كاروتين

ما هو بديل معجون البندورة؟

يعتبر الكاتشاب بديل لمعجون البندورة

إلى هنا نكون قد وصلنا لنهاية مقالنا الذي تحدثنا فيه عن كيفية صناعة معجون البندورة ومكوناته، كيفية صناعة معجون البندورة في البيت، مصادر صناعة معجون البندورة، كيفية تنفيذ مشروع إنتاج معجون البندورة وفوائد البندورة.

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